This machine is to mix and plasticize the plastics ( such as TPR,
EVA, color master batch, rubber etc..) in the airtight, pressure,
heating conditions (temperature and pressure are all
controllable).It is a small machine with the virtues of small
volume, low consumption, high precision controlling of temperature,
pressure controllable and easy handling of loading and discharging
materials, etc., which is suitable for sampling and improving
formulas in plastics. It is also feasible for small production,
which can avoid wasting resources by using big power machineries
for sampling or for small production. The machine is suitable for
testing and production in all professional granule factories.
A. Basic information:
For masticating and kneading natural rubber, synthetic rubber, EVA
or PVC pellets with various kinds chemical material and warming the cold
material which shall be supplied to the calender, embossing calender or hot
presses.
B. Machine Parameters:
| Kneader mixer | X(S)N-5 | X(S)N-20 | X(S)N-35 | X(S)N-55 | X(S)N-75 | X(S)N-95 | X(S)N-110 |
| Mixing capacity (L) | 5 | 20 | 35 | 55 | 75 | 95 | 110 |
| Actuating motor (kw) | 7.5 | 37 | 55 | 55/75 | 90/110 | 132 | 160/200 |
| Turnover motor(kw) | 0.75 | 1.5 | 2.2 | 3.0 | 4.0 | 5.5 | 5.5 |
| Turnover angle (º) | 110 | 110 | 140 | 140 | 140 | 140 | 140 |
| Air compressor motor (kw) | 1.5 | 3.0 | 5.5 | 7.5 | 11.0 | 15.0 | 15.0 |
| Dust cleaner | HLL-10 | HLL-10 | HLL-10 | HLL-15 | HLL-20 | HLL-30 | HLL-30 |
| Water cooling(Rubber refining) Mpa | 0.2-0.4 | 0.2-0.4 | 0.3-0.4 | 0.3-0.4 | 0.3-0.4 | 0.3-0.4 | 0.3-0.4 |
| Steam heating(Plastic refining) Mpa | 0.5-0.8 | 0.5-0.8 | 0.5-0.8 | 0.5-0.8 | 0.5-0.8 | 0.5-0.8 | 0.5-0.8 |
| Electrical heating(Plastic refining) KW | 4 | 9 | 12 | 15 | 18 | 24 | 24 |
| Weight (kg) | 1200 | 4500 | 6500 | 7800 | 10500 | 12500 | 14500 |
| Dimension (LXWXH) (mm) | 1900x950 x2400 | 2600x1400 x2600 | 3200x1900 x3000 | 3500x2600 x3300 | 3900x2900 x3400 | 4000x3200 x3700 | 4100x2900 x3800 |
C. Advantages:
1.Maximum Dispersion & High Production
Double blades with special spiral angle, proper clearance & high
cooling effect gives excellent dispersion which can not be obtained
from an open mill. Its production is 4 to 5 times more than an
ordinary mixing mill thus saving on labor and electricity.
2.Super sealing,no powder leakages.
Both sides of the rotor blades are injected welding a iron alloy
ring, which assures sealing and protects the blades from
abrasion.Imported bakelite sealing ring,which make super
sealing.The chamber around are designed with groove,then embeded
with rubber stip,this make sure the whole mixing chamber is well
sealed.
3.No Foundation Requirement
The Kneader has a common bed plate for all parts and not require
foundation.
4.Easy Cleaning & Colour Change
Mixing chamber can be tilted down for 140degree, which enables easy
cleaning, because of this, different coloured compounds can be made
without trouble.
5.Easy Operation
Easy operation with Push-buttons and hand lever valves from the
operation board.
6.Short Mixing Time
Mixing time ranges from 6 to 12 minutes depending on compound's
specific gravity.
D.Machine Photos:
